Inflatable Magnetic Soft Tactile Sensor

Soft tactile sensing for force, orientation, and contact-state estimation.

I developed an inflatable magnetic soft tactile sensor that converts physical contact into measurable force and contact information. The sensor combines a silicone dome, embedded magnet, and three 3-axis Hall sensors to estimate 3-axis force, contact orientation, and contact location while its compliance changes with internal air pressure.

Contributions

  • Designed the sensor hardware, including a 3D-printed base, silicone mold, and mold presser.
  • Built a Hall-sensor pipeline that records nine magnetic-field signals and estimates the magnet’s 5-DOF pose.
  • Calibrated the model with physics-based synthetic data, then fine-tuned it using robot-collected measurements.
  • Evaluated force and orientation estimates against ground-truth data collected with a UR robot and force/torque sensor.

Results and next steps

Adding calibrated magnet-pose information reduced combined contact-orientation error by approximately 11% on held-out points. The next phase models free inflation separately from contact-induced deformation so the sensor can operate across changing air pressures and in a two-finger gripper.

View the full project presentation